Envelope Printing Melbourne

A branded envelope is the first thing a recipient holds before opening any correspondence. For businesses sending invoices, contracts, event invitations, direct mail or formal communications, a plain white envelope with a typed label is a missed opportunity. A printed envelope with a logo, return address and brand colours signals credibility before the contents are read. Print Haus produces custom printed envelopes for businesses across Melbourne and Australia, in standard commercial sizes and custom formats, with options for full-colour exterior printing, window configurations and gummed or self-seal closures.

Envelope Sizes and Formats

The most common envelope sizes available for custom printing at Print Haus include:

DL (110 x 220mm)

the standard business envelope for A4 letters folded in thirds; used for invoices, correspondence and direct mail

C5 (162 x 229mm)

suits A4 documents folded once; used for formal letters, contracts and event invitations

C4 (229 x 324mm)

suits A4 documents flat and unfolded; used for legal documents, annual reports and presentation packs

C6 (114 x 162mm)

suits A4 documents folded into quarters; used for greeting cards, short-form correspondence and invitations

Square and custom sizes

available for premium invitations, marketing packs and stationery suites requiring a non-standard footprint

Window and Non-Window Configurations

Envelopes are available with or without a window panel:

Non-window envelopes – the full envelope face is available for printing; suited to branded correspondence, direct mail and marketing packs where a full-colour exterior is intended

Single window envelopes – a clear panel positioned to display the recipient address printed on the enclosed letter; eliminates the need for separate addressing and is the standard for invoice and statement mailing

Double window envelopes – two clear panels displaying both the recipient and return addresses from the enclosed insert; used for remittance and payment processing applications

Print Finishing Options

Custom printed envelopes at Print Haus are available with a range of print and finish specifications:

Envelope Printing for Business Stationery Suites

Envelopes are most effective when produced as part of a coordinated stationery suite. Print Haus produces envelopes alongside letterheads, compliment slips and business cards as a matched set, ensuring consistent branding across all outgoing correspondence. Full stationery suite production is available as part of business stationery printing at Print Haus. For businesses coordinating envelope print with a direct mail campaign, direct mail printing services handle the complete print and fulfilment workflow, including envelope supply, inserting, addressing and Australia Post lodgement.

Quantities and Lead Times

Envelope printing quantities at Print Haus start from 250 units for digitally printed envelopes, with pricing reducing at quantities of 1,000 and above. High-volume offset runs for large direct mail campaigns are available at quantities of 5,000 upward. For businesses requiring artwork assistance, the graphic design team is available to prepare envelope artwork to print-ready specification. Full file requirements are outlined on the artwork guidelines page. For the complete range of printed stationery and commercial print options, visit commercial printing services.

Cost Effective Solutions for Your Business

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Request a Quote

Looking for Envelope printing in Melbourne, with delivery Australia wide?

To discuss your requirements and receive a detailed quote. We are happy to help you find the most cost-effective solution for your print project.

Frequently Asked Questions

Print Haus prints on DL, C4, C5, C6 and square envelope formats as standard. Custom sizes are available subject to quote. DL is the most commonly ordered size for business correspondence and direct mail.

Yes. Single and double window configurations are available on DL and C5 envelopes. Window position can be specified to align with the address block on the enclosed letter or insert. Non-window envelopes are available for applications requiring full exterior printing.

Minimum quantities for digitally printed envelopes start at 250 units. Offset printing for high-volume runs is available from 5,000 units, where the per-unit cost reduces significantly.

Interior printing on envelopes is available for premium applications such as event invitations and luxury stationery. Inside printing is quoted as an additional specification and is subject to the envelope format and substrate.

Artwork should be supplied as a press-ready PDF at the exact envelope dimensions, including a 3mm bleed on printed edges. All images should be at 300dpi and all colours in CMYK mode. Dieline templates for common envelope sizes are available from the Print Haus prepress team on request.

Perfect Solution for Your Repeat Orders

Our OPM service is the perfect solution for your repeat orders. There is no limit to what artwork can be uploaded such as stationery, business cards, or any products which may require custom editing.

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Envelope Printing

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